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AEGISGreenhouse Systems

Crop solution

Lettuce Greenhouse

Commercial lettuce and leafy greens greenhouse solutions: NFT channels, floating systems, cycle planning, yield per square metre and automation options.

Lettuce production inside a commercial greenhouse

Crop requirements

Short-cycle leafy production with high automation potential and fast capital turnover. These requirements set the minimum technical specification for the facility.

Facility requirements

  • Reliable water disinfection and oxygenation
  • Cooling strategy for warm climates
  • Sowing, transplanting and harvest logistics
  • Cold chain and packing capacity on site

Recommended greenhouse system

Leafy greens suit a hydroponic greenhouse with NFT channels or mobile gutters at 4.0 to 5.5 metre gutter height. The canopy is short, so height is spent on climate buffering and cooling rather than crop volume, and the flat growing plane is what makes mobile gutter automation and single-pass harvesting possible.

Climate management

Lettuce bolts and tipburns under heat and unstable transpiration, so cooling capacity and water temperature control define the summer production window. In warm climates the cooling strategy is the project, not an accessory to it.

  • Day 18 – 22 °C, night 12 – 16 °C to prevent bolting
  • Evaporative pad-and-fan or high-pressure fogging for cooling
  • Root zone water held at 18 – 22 °C with chilling if required
  • Air movement to prevent tipburn in dense plantings
  • Semi-closed configurations where outside air is hot or dusty

Irrigation and water treatment

In recirculating leafy systems the nutrient solution is the growing medium, so disinfection and oxygenation are continuous processes. Water volume turns over quickly, which means a pathogen or oxygen failure spreads across the entire crop within hours.

  • Closed recirculation with continuous UV or ozone disinfection
  • Dissolved oxygen maintained above 6 mg/l in the channels
  • Feed EC 1.2 – 1.8 mS/cm, pH 5.5 – 6.0
  • Automated dosing with inline EC and pH verification
  • Water use of roughly 1 – 2 litres per head produced

Automation changes the economics

Mobile gutter and conveyor systems reduce labour per head substantially and stabilise quality. The investment is justified when volume is high and local labour is expensive or difficult to secure.

Plan the packhouse with the greenhouse

For leafy crops, the packhouse and cold chain determine shelf life and customer acceptance. Aegis designs internal logistics and post-harvest flow as part of the project scope.

  • Harvest to cooling time under 30 minutes
  • Packing line capacity matched to daily output
  • Traceability and food safety documentation
  • Buffer storage for demand variation

Expected benefits

Expected benefits of a purpose-built lettuce facility

Fast capital turnover

With 9 to 13 cycles per year, revenue begins within weeks of commissioning and working capital recycles quickly.

Highest automation potential

Mobile gutter and conveyor systems can cut labour per head dramatically, which is decisive where labour is scarce or costly.

Extreme water efficiency

Closed recirculation uses a fraction of open-field water per head, which is why leafy projects succeed in arid regions.

Predictable retail demand

Leafy greens have stable year-round consumption, supporting continuous programmes rather than seasonal price gambling.

FAQ

Lettuce Greenhouse Solution: grower questions

How many lettuce cycles per year are realistic?

With climate control and hydroponics, commercial facilities usually run 9 to 13 cycles per year, depending on season, variety and target head weight.

Which system is better, NFT or floating raft?

NFT suits smaller head weights and high turnover with lower water volume, while floating systems buffer temperature better in hot climates. The choice follows climate, crop mix and automation ambition.

Start Your Greenhouse Project With Aegis

Send us your location, available area and target crop. You will receive a structured first assessment with technology direction and an indicative investment range.